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Dodge A100

Posted: Wed Jan 03, 18 10:08 pm
by polosteve
Dodge A100

Hi all, my main project. "The keeper" originally from CA but it had a 4 year vacation to TEXAS where I shipped it from.

I put a cheeky bid on US Ebay thinking nothing of it... woke up the next morning to find an email saying I had won it... I didn't tell the girlfriend until a week before in landed :shock: :D

It feels like I have replaced everything... some photos first, in no particular order:

Worlds ugliest pop top
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All roof vents, pop top, windows etc... re-sealed for Englands rain.
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New screens... Autoglass cut the flat glass on my driveway. (Farmed that job out)
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New oak veneer lining inside.
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Head job back in May, 1500 miles later all is good.
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Disk Conversion
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This picture was last week next to new one, V8 auto, one owner for 46 years, sounds ace:

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The week leading up to xmass I changed the timing chain and water pump, I will find the pics of the old chain :shock:
In came with a full camper interior but was rotten so I am in the process of copying the old one but using new wood, ill take some pics of that when I can.

Re: Dodge A100

Posted: Wed Jan 03, 18 10:18 pm
by Pete
Fantastic work and great pictures!

Thanks for posting!

Re: Dodge A100

Posted: Thu Jan 04, 18 5:26 am
by db
Great stuff! Nice to see details of a different version.
What's involved in the disc conversion? What are the parts from?
I have found the limits if my drums already :shock:

Re: Dodge A100

Posted: Thu Jan 04, 18 6:01 am
by cadboy
Nice van, they are getting popular these A vans and they look so cool too.

Great work :thumbright:

Re: Dodge A100

Posted: Thu Jan 04, 18 1:31 pm
by Jimbo
Nice one, cool looking Van - and I sympathise with your ebay purchase LOL

Re: Dodge A100

Posted: Thu Jan 04, 18 3:02 pm
by lough3969
Great van and great work... welcome to the forum

Re: Dodge A100

Posted: Thu Jan 04, 18 7:27 pm
by Captain Chaos
Cool Vanđź‘Ť Loving the Slot Mags.

Re: Dodge A100

Posted: Thu Jan 04, 18 10:03 pm
by polosteve
Cheers all :thumbright:



A bit of woodwork
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New units (work in progress)
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Old units
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Inside the worlds ugliest pop top
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Old chain :shock:
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Where it sat for 4 years in Texas,
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What I can remember…

- New coil
- New points and condenser (Yes still points for now…)
- New plugs and plug leads
- Starter system re-wired
- New battery + Isolation switch
- New mini starter motor
- New alternator
- Carb rebuilt
- New fuel pump
- New cloyes timing chain

- Radiator re-cored with a 3 row
- New waterpump
- New thermostat
- New Temp sender
- New hoses top and bottom
- New thermostat housing
- New brass core plugs

Head refresh:
- New exhaust valves, valve springs etc…
- Machining and heads skimmed
- Complete new gaskets etc… for the top end

- New exhaust system
- Replaced an exhaust manifold (Cracked) and new gaskets
- New engine mounts

Brakes (New everything):
- New Master Cylinder
- Remote power servo
- Disk Conversion
- New cylinders, shoes and hardware at the rear
- Rear Drums re-faced
- New flexi’s all round
- All brake lines new

- New wheel studs (RH thread)
- Fitted a 3.23 rear diff
- New inner rear axel seals and new fluid
- Brand new propshaft and UJ’s (No Ball Trunnion)
- New shocks all round
- Some new leaf spring bushes
- One new leaf spring shackle (One had sheared in half…)
- Striped down and re-greased tie rod and ball joints
- New front wheel bearings
- New wheels and tyres
- New power steering pipes and hydraulic lines fabricated locally

- New fuel tank
- New sender
- New hard fuel lines
- New breather hose and filler neck
- Vented fuel cap

- New locks for some doors
- New windscreen x2
- New windscreen rubber
- All lights refreshed, decent earths and good for the UK
- New horn
- New brake light switch
- New oil pressure sensor and gauge
- Fitted a rev counter
- Loads of weatherproofing and sealing (pop top, windows etc…)
- Window channel felt new
- New dodge emblem (front)
- Loads of waxoyl


Whats next?

- Heater needs removing a servicing etc...
- I want taller tyres on the rear and more rubber on the road up front
- Stop the trans from leaking
- Electronic ignition is on the list

- More camper interior stuff


:headbang:

Re: Dodge A100

Posted: Thu Jan 04, 18 10:19 pm
by polosteve
db wrote: ↑Thu Jan 04, 18 5:26 am Great stuff! Nice to see details of a different version.
What's involved in the disc conversion? What are the parts from?
I have found the limits if my drums already :shock:

Hi Paul, to be honest if I could go back to square one I would just buy an early B100, power everything, disks, no kingpins, no cart springs etc... I guess that would be boring???


The brakes are like a modern vehicle however it added up quick...
- It is a scarebird kit that is intended for Big Furys but it fits A108s (Their normal A100 kit is for the smaller front Axel A100's only)
- Whatever kit you use with the big A100 Axel expect to have to modify something, I need to modify and re-fit my front sway bar. Currently not running one at all.
- The kit from scarebird is just some brackets, hardware, a shopping list and instructions.
- From memorey this kit used Ford Galaxy disks which are unicast ones, ford bearings and Dodge Ram calipers, Eldorado flexi's... A right Mongrel
- I also fitted a MC out of a Manual Disk/Drum B100 and a remote vacuum brake servo from car builders solutions.


Stops very well now, easily, in a straight line and no brake fade but I'm not sure if I would do it again?

Re: Dodge A100

Posted: Thu Jan 04, 18 10:29 pm
by kma176
That is some great interior work
Looks real good

Re: Dodge A100

Posted: Fri Jan 05, 18 7:41 am
by db
Bloody hell that sounds a right pain! Yeah I don't think I'd go through all that.
I can accept it's limitations I reckon ;)

Re: Dodge A100

Posted: Sun Jan 07, 18 11:42 pm
by spooks
Cool van,how does it handle?

Re: Dodge A100

Posted: Fri Mar 02, 18 8:33 am
by polosteve
Spooks - Like you would expect :shock: Sat on top of cart springs, its not that bad... Wind noise is worse than the comfort/handling when you are sat at 65 mph.



Drove it to work just because...
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Trans out for a refresh - First time splitting a Mopar engine/box.
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The camper units as they were all last summer:
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A bit of woodwork, starting....
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Doors will be on the large opening, A fridge will go where the kettle is down at the bottom.



I have an Mopar OG style electronic ignition kit on the way over the pond, real high performance stuff... :D

Re: Dodge A100

Posted: Sat Jun 16, 18 7:43 am
by polosteve
Minimal progress on the A Van - Fitted a modern voltmeter and sacked off the old Ammeter.

Got a 'new' van to creep around in for a few month as well

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